The overall strength of China's mold industry to be improved

At present, China hardware tool and die industry has entered the world. China's hardware industry is now at least 70% of private enterprises, the main force of China's hardware industry development. China has gradually become a big country and export world's largest metal processing and metal has become one of the world's largest producer, has a vast potential market and the consumer.
From the market, the domestic market  pipe reducing coupling mould demand for high-grade mold large, according to forecasts, "Twelve Five" period, the total market steady upward trend mold, but the mold must meet the requirements of domestic users in terms of quality, delivery, etc. demand. Moreover, appliance, automotive, plastics industry, the greatest demand for molds. China had become the mold production centers to enhance the overall strength of the need to accelerate
In the new wave of integration in the world economy, global manufacturing to accelerate the transfer to mainland China has become a trend, China will gradually develop into a world-class manufacturing base. Obvious advantages of Guangdong Pearl River Delta region in particular, will become the world's manufacturing center die within a decade. With the increasing domestic demand in China can be expected to die by 2013 China will have a larger growth industry. Especially in the automotive industry, has Shorter Pipe Clip  led to the rapid development of China's mold industry, promote the rapid transformation and upgrading of mold enterprise.
The industry believes that, strengthen independent innovation in the industry change the growth mode, optimize the industrial structure, have a greater need high levels of mold machinery and equipment, providing a broad development space for the development of mold industry. More importantly, "five" the implementation of development policies and emerging strategic industries, regional development planning and policy to revitalize the equipment manufacturing industry will die industries are providing new growth point. With Male/ Female Tee mould  manufacturing in developed countries have to transfer to China, China's mold industry is facing a new round of development opportunities. Forecasts, and the internal and external drives Qi moving environment, to 2015, China's mold output will reach 350 billion yuan.

Market policy effects appear mold industry benefited

The economic situation in the world market is still not very optimistic about the various countries of the world are working to change the current economic situation in order to break through the constraints of market economy status quo . For its part, the industry 's efforts to effect the parties is very significant , manufacturing has been the point of the amount of China's industrial development is a very important part , holds many lessons for China, as a manufacturing country will not change the pattern of the short term , China's manufacturing power of transformation  Shorter Pipe Clip strategy is also being implemented in full swing among this year's development is a major manufacturing industry is also an important part of the mold is very optimistic that the process is constantly accelerating. From the current development trend of China's mold industry hardware point of view , in 2013 the development of China 's mold industry is significantly better than 2012 , then this trend will continue as a going better yet , let's look together , die mold our experts on 2013 forecast industrial situations. Chinese economy is in a growth phase transitions and critical period of seeking a new equilibrium . Mould market demand began to pick up , to the good development trend of increasingly uncertain estimated 2013 Chinese consumption and export growth will be roughly flat with 2012 , but the investment growth faces downward pressure , although the annual GDP growth rate of around 8 % of the expected insist on the possibility of it large, but by manufacturing overcapacity , rising costs , low profits and other factors, growth is expected to only be carried out cautiously pessimistic , full- year high to low very likely . Looking to 2013 , in the mold , the global economy will remain in a period of adjustment after the financial crisis , the overall situation may be slightly better than 2012 , but the situation is still complex , and uncertain factors increase the risk of continuing to carry out sluggish and slow growth is still the main tone. Supporting role in the mold industry transformation and upgrading of the manufacturing sector has been widely recognized , although less than last year's momentum of world economic recovery , the European debt crisis and the fermentation serious impact on China's economy , China's mold industry is still achieved rapid growth , according to the China Die network understanding China's mold exports reached $ 3.731 billion , an increase of 24.16% . our daily production and life in the use of a variety of tools and products , large machine tool base, body shell , an embryo as small head screws , buttons and various kinds of household appliances shell , all PE Electrofusion Pipe Fitting  closely related with the mold . Determines the shape of the mold shape of these products, processing quality and precision mold will determine the quality of these products. Because different materials for various products , appearance, size and purpose of the mold into the casting mold , forging , die casting mold , stamping mold and other non- plastic molds and plastic molds. 1 . Industrialized countries due to manufacturing costs and other reasons, including the high-end middle and low mold mold part of the demand mainly through external procurement . China's mold levels and export capabilities fully meet the need, and therefore a huge mold export market space.
2 ...... After 30 years of development, China's mold industry system is basically complete , greatly improve the technical level , management capabilities continue to progress. Outlook 2013 , by speeding up transformation and upgrading, enhancing innovation, improve product level, the mold industry growth of 10% is a safe . Meanwhile, as China's mold comparative advantage in international markets persists, the annual export growth rate of around 20% is still possible .
3 expand domestic demand to implement the strategy will promote the development of China's manufacturing industry . Which the development of the automobile , home appliances , IT industry , packaging , building materials, daily necessities , such as mold large user industry , the market will continue to provide a large space for the development of mold industry . For example, the automobile manufacturing process more than 90% using molds, auto-related molds accounted for more than one-third of China's total mold Germany, Japan , the United States accounted for more than 40% , mainly depends on the development of automobile molds launch of new models ; plastic products for more than 90 % owned by molding , plastic mold and therefore accounted for 45 % of the total of China's mold , plastic products in China 2012 nearly 60 million tons , and annual growth of 15 % to 20 %, according to the development trend of China's mold industry should do good correlation of preparation, production Plastic Adapter Union mould  and marketing arrangements to do a year . Mould domestic manufacturing industry occupies a special position in the manufacturing system, which determines the level of development of the overall level of manufacturing . Experts pointed out that "five " period, the overall goal of China's strategic emerging industries intelligent mold manufacturing equipment development is the development of intelligent mold to boost efficiency, precision and improve the overall level of high-performance molds to meet the " intelligent manufacturing " complementary required to drive the mold in order to improve the overall level of service of strategic emerging industries , making intelligent mold level has been greatly enhanced , and lay a solid foundation for China's mold industry in 2020 into the world die power.

Domestic mold industry needs to accelerate the transition to deal with the cost advantage of weakened

Nearly a decade , China's automobile industry has made considerable progress . Prospects Industry Research Institute , " China's auto production and sales demand forecasts and mold industry transformation and upgrading Analysis Report " shows that domestic car sales by 2001 the rapid increase of 2,358,500 to 18,505,100 in 2011 , a compound annual growth rate of over 20% , in which the automotive panel die demand CAGR car plastic pipe fitting mould  is up more than 30% . At present , China 's mold industry output value of over $ 100 billion industry, one of the main application as a mold downstream automotive industry, China is about 1 /3 of the mold products for the automotive service industry .
Although in recent years the domestic mold exports increasing level of international competitiveness has improved . But mostly concentrated on middle and low areas , low mold technical level, low value-added, high-precision molds also part dependent on imports , so the domestic mold industry in various fields to strengthen integration.
Throughout the development process, related industries and businesses need long-term perspective , the potential lower mind, pay close attention to new technologies, new technology research side , and gradually form a division of labor , there is collaboration in all areas of research and development pattern, introduced with proprietary mold products. Now China's mold industry through the introduction of foreign capital , absorb the advanced experience of foreign mold manufacturing , advanced technology and high-level talents , our mold design and manufacturing level has been greatly  Plastic Adapter Union mould improved. " With the increasing domestic demand in China can be expected to die by 2013 China will have a larger growth industry , especially the automotive industry, has led to the rapid development of China 's mold industry , promote the rapid transformation and upgrading of mold enterprise ." Luo Baihui mold experts believe , strengthen independent innovation in the industry change the growth mode , optimize the industrial structure, have a greater need high levels of mold machinery and equipment, providing a broad development space for the development of mold industry . More importantly , "five " the implementation of development policies and emerging strategic industries, regional development planning and policy to revitalize the equipment manufacturing industry will die industries are providing new growth point. With manufacturing in developed countries have to transfer to China , China's mold industry is facing a new round of development opportunities. Forecasts , and the internal and external drives Qi moving environment , to 2015, China's mold will reach 350 billion yuan sales value . Currently, China is facing the dual End Cap mould  pressures of technical superiority and developing countries , the price advantage of the developed countries. In the competitive advantage of high-end mold China mold industry to become a huge challenge , India, Thailand and Eastern European countries a few years , industry has developed very rapidly in recent mold , mold its price also has a strong competitive advantage , China 's mold industry , the cost of and price advantage will gradually diminish and eventually disappear.

Domestic mold industry system by significantly expanding the potential market is

The most important aspect is to support the development of national industry , and gradually practice coupled with enterprise reform , the front line of China's industry has a great help.
After years of industrial development, China mold manufacturing has made ​​certain achievements , such as the formation  2 inch pvc coupling mould of the car has "four " industrial system. Today, industrial production increasing demands for mold manufacturing also put forward higher requirements . China mold manufacturing is based on existing technology to accelerate research and development to meet market demand . China 's cheap labor cost advantage and overall good momentum of sustained and rapid economic development, China's mold industry to bring good development prospects , projected to 2018 , China became one of the world's largest mold manufacturing base.
Progress over the years in the mold industry , prompting the emergence of a large number of leading companies , such as automotive panel die there , " four people" , the mold industry has 95 companies were awarded the " China mold of key enterprises" ; in the industrial  plastic injection mould layout , China's mold industry is expanding to the mainland and north from the more developed Pearl River Delta, Yangtze River Delta region , there are some new mold production more concentrated areas. More importantly , China's mold industry is not only large , but also more abundant grade , large-scale , sophisticated, complex, long-life high-level representatives of the mold to mold the proportion reached 35% or more .
But the overall level of the mold industry is still lagging behind the international advanced level, mold output still can not meet the market demand mold , mold on the domestic market  electrofusion coupling mould to meet the rate of less than 80% , especially high levels of mold technology in high-end mold , to meet the rate of less than 60% .
Therefore , China's mold industry should vigorously develop advanced science and technology , widening the scope of application of technology in a timely manner will die of advanced technology into productivity to meet the growing demand of China's mold market and promote the rapid development of China's economy and growth .

Mold industry demand growth trend of differentiation

This year, affected by many factors, such as complex domestic and international environment, face greater downward pressure on industrial growth. In the main tone of steady growth, expanding domestic demand, various policies have been launched to promote the rapid and steady growth in investment, and promote the overall recovery in the mold industry, China's industrial economy is generally stable, steady progress in structural PE Electrofusion Pipe Fitting  adjustment, industrial growth is expected in 2013 more than 15 die % international environment is still full of complexity and uncertainty, shrinking external demand situation is difficult to significantly improved, and because of slower growth in factor inputs, reduced efficiency of industrial investment mold, mold industrial economic downward pressure is still large. Three die stimulating industrial growth demand trends differentiation, will present investment stabilized, soft consumer trends, exports slowing trend. Investment, the direction is clear and the lingering effects. Domestic construction boom emerged Mold City, Mould Industry Mould City real estate investment and investment growth showed an upward trend. Commercial real injection mould  estate bubble of the past few years the development of aspects of resource allocation, economic structure and income distribution have had a serious negative effect, so the current round of real estate regulation will exceed the previous cycle. Meanwhile, the real estate investment and export demand and other related real estate and mold manufacturing to industrial markets to high-end development, mold manufacturing investment growth could rise further this year compared. Investment expansion in the mold industry is likely to shift the focus of urban transportation and other infrastructure as well as LED, medical and other industries, thus promoting investment in infrastructure and social services increased investment. Moreover, taking into account the investment in fixed assets this year, the total investment in new projects and is currently picking up the cumulative growth rate maintained at a relatively high level since May this year, which bodes well for next year's fixed asset investment growth is likely not to some extent there will be a substantial decline in the case of virtual tired out, the investment continues to be an important force for steady growth.
Although large-scale infrastructure investments no longer exist, but to show steady growth taking into account the national macro-policy effectiveness, investment in infrastructure, construction and other city will die steadily, more likely in 2013 to stabilize the growth of mold industrial investment, estimated annual growth rate of industrial investment mold maintained at more than 30% of fixed asset investment growth will remain at around 20%. Consumption, endogenous firmer but growth is slowing down. Canceled by the vehicle purchase tax incentives, real estate purchase, the impact of restricting the number of car Yaohao factors such as policy control, since this year the growth rate of real consumption of Chinese residents remained at low volatility. Although prices continued slow growth, personal income tax policy to gradually adjust and continue to expand social protection surface and other factors will tend to lead to enhanced endogenous consumption, but to promote income distribution reform will take time, relying on the consumer to stimulate economic growth in the short-term model difficult to establish. Taken together, the overall growth in consumer demand will remain modest growth trend slightly soft trend, consumption growth is expected to remain at around 14.5%. Export growth will remain low. From the outside, the slow U.S. economic recovery will continue to support China's exports to the United States to  tapping tee electrofusion mould maintain moderate growth, and sustained decline in the European economy and the slowdown in emerging economies will affect the overall performance of China's exports; from the internal point of view, China's population structure changes in factor prices and environmental reforms, such as strengthening the supply-side changes will further push production costs for the mold industry competitiveness and exports have a significant negative effect. In addition to the above factors, taking into account the appreciation of the renminbi and rising protectionism in trade and other factors, external demand in the longer term will remain weak state, the future is not as a stabilizing force in supporting industrial growth. Think of mold industrial export growth will moderate growth, showed significant slowing trend, but the possibility of a further sharp decline in the smaller mold industry estimated annual export value growth remained at around 10%. On the whole, taking into account the stimulating effect, the base effect of macroeconomic policies and other factors, combined with our forecast model,
Due to the lack of high-end products, parts and components industry is seriously lagging behind the development of basic, structural overcapacity in the shipbuilding industry issues still outstanding, automobile consumption will remain subject to some constraints, own-brand cars structural overcapacity will continue. China's mold equipment industry growth will slow in the stabilization, which was slow in the raw materials industry overall stabilization of the situation. January to September this year, above-scale industrial added value increased raw material of 10.15%, the annual growth rate of industrial added value up is expected to remain at about 10%. With the slow recovery of the international economy and domestic economic stabilization and recovery, structural recovery in domestic demand growth, the export situation will be eased, production growth will be China's mold industry rebounded slightly. Eastern industrial production growth will continue to slow down, the Midwest will continue rapid growth. From a regional perspective, because the various regions in which the different development stages of industrialization, the growth rate showed a clear differentiation trend, namely the eastern industrial added value was in the low mold growth, central and western regions is growing rapidly, and this trend in 2013 will continue. Accelerate the construction of infrastructure, investment in fixed assets in central and western regions the power of strong first three quarters of 2012, the six central provinces were higher than the national growth rate of investment, including investment of 10 billion half of the provinces. Due to the central and western regions is in the middle of industrialization, investment-driven features are still evident, with greater growth potential and vast room for improvement is expected in 2013 in the central and western regions will die of industrial added value grew by 11.5% and 13%, respectively about.

Microcomputers and mold industry

To efficiently use these tools must also have advanced CAD / CAM software platform, although the hardware, software and the machine itself, the high price and maintenance costs, but due to the use of these technologies, so that these companies can greatly shorten the manufacturing cycle of mold improve manufacturing quality and mold manufacturing capabilities, enhanced in the international market competitiveness. Computer manufacturing precision molds for customers telephone company  fittings mould package (of 7) plastic mold, all sophisticated, complex surface parts, the company uses in engineering workstations running UG secondary development of software and systems to quickly build the entire three-dimensional line deputy dies box model to generate toolpath file formed by post-processing of the NC machining CNC machine code. Quality die from contract signing to delivery, the entire cycle of less than three months, we can see that CAD / CAM technology in the mold manufacturing role of self-evident.
Use development of China's mold industry INTERNET past 10 years, China's mold industry is developing very rapidly, CAD / CAM technology, advanced mold processing equipment and new technology enterprise in many mold has been applied and spread, making the domestic mold design and manufacturing standards continue improved, although some mold on the quality, the domestic enterprises have close to the world advanced level, but our mold companies in production management, manufacturing cycle, quality control, and tapping tee electrofusion mould  other aspects of enterprise scale and efficiency compared with similar companies in developed countries, the gap is still evident.
Mold companies in the information era of global economic integration development, stressing the joint and access and use of information, or the country with the world's large companies conducted a competitive league, learn, and use of these company's experience and market development and grow their own, convert it to their own competitiveness. INTERNET create the necessary conditions and a favorable environment for mold companies to achieve the above purpose. (A) the use of communication INTERNET improve and enrich the means of communication and alliances with large companies, improve corporate design and production environments. (B) the use of remote login feature INTERNET provide relevant databases and information sharing with the electrofusion coupling mould  big companies. (C) the use of information and data query functions INTERNET understanding of developments on related technologies and industries. (D) the use of information on the diffusion function INTERNET product image promotion.
INTERNET the computer's features available a wider range of expansion and extension of the business development and growth catalyst. Domestic enterprises should die with the world, and global synchronization, the best way is to know the current INTERNET, master INTERNET, make good use of INTERNET.
In the colorful market, shortening and improving the quality of the most important mold mold production cycle. Who holds the advantage in these areas, whose market share will increase. Companies want to participate in market competition, we must actively adopt CAD / CAM systems and INTERNET technology, efforts to develop domestic and international markets, while vigorously publicize and use our best to improve the quality of their own, the only way to make China's mold industry to a new level.

Link mold production technology and research

Taking a car engine connecting rod example, the technical requirements are: ( 1 ) quenching , HB220 ¯ 270. ( 2 ) did not note the draft angle 3 ° ~ 5 °, did not note fillet R2 ~ R5; (3) the direction of the metal structure of the fiber longitudinal section along the centerline and should match the rod shape , not a disorder and intermittent , allowed to have pores, cracks , folds , bubbles , delamination , inclusion , and other  plastic injection mould non-metallic inclusions and other defects. ( 4 ) does not machined surfaces should be smooth, not allowed to have cracks , folds , scars , and metal oxide is not full and other defects. Residual fly 5 ) parting edge ≤ 0.8mm, allowing total ≤ 3, the width of ≤ 5mm, ≤ pit depth or ground traces 1mm defect repair , but not in the position of the same cross section . ( 6 ) shall be subject to inspection rod . ( 7 ) does not allow forging defects repaired by welding . ( 8 ) the difference in weight of each batch of forging ≤ 3%.
Car engine connecting rod materials are: ( 1 ) quenched and tempered steel , such as 42CrMo, 35CrMo, 45 , etc. ; ( 2 ) non- quenched and tempered steel , such as C70S6 ( one kind of cracking material ) , etc., the surface after the procedure is no longer machining , the surface quality requirements , and this requires a further increase trend. Further, in order to enable smooth operation of the engine to reduce engine noise and power consumption , high tolerance requirements rod weight , generally less than 5% , this requirement also tends to be improved further . These requirements are very high for forging process for manufacturers of production technology is a challenge , not the conventional production process in general forging , otherwise there will be a lot of substandard goods . Car engine connecting rod and die forging process heating equipment: medium frequency induction furnace, oil furnace . Forging equipment: hot forging press , friction press , high-energy screw press , electro-hydraulic forging hammer .
Mold insert commonly used type and is a two- cavity mold that has a beginning and end forging forging two pairs on a mold cavity , generally  2 inch pvc coupling mould use the open slot with a flash form guide for the locking type or guide pins and bushings mold material class H13 tool steel , using conventional heat treatment , hardness HRC40 ~ 47, die life of about 3000 . The above process and die type commonly used in the current general manufacturers , production technology is more mature and stable, but the rod forging quality in general, it is necessary to be improved. Improve the technical requirements of the production of raw materials found in some raw material manufacturers rod car engine does not fully understand the material requirements , treat it as a general view of the thermal processing of steel , there are many problems caused by raw bar, resulting in the bulk of the waste generated .
Therefore, the proposed increase in raw materials inclusions grade requirements in the standard , the inclusion level not higher than 2 , in order to effectively improve the surface and internal quality.
Car engine connecting rod is generally little change in cross-sectional area , can employ cross wedge rolling billet , while the use of roll forging billet billet system will increase the time and the need to increase the mechanical hand and roll forging machine, so that the operation becomes complicated , reduces productivity improved rejection rate. Forging preform rod car engine uses a rotating outer wedge rolling , cross rolling process this principle is to heat billets placed two co-rotating rolls , making the rough turning and molding surface along the corresponding the reduced diameter and extension. Cross wedge rolling billet with high efficiency , saving raw materials and equipment manufacturing and easy . Meanwhile, the rolling line inside the contour line and the part of the flow , thereby improving the mechanical properties of the product . Currently cross wedge rolling billet technology is a mature technology , such as the Beijing Institute of Electrical and other domestic units can be supplied from process analysis, design and manufacture  tapping tee electrofusion mould of equipment to mold a set of technical services to meet the requirements of manufacturers of forging . Many forging equipment available for car engine connecting rod , how to choose depends on the equipment cost and the amount of investment , hot forging press is generally used in more imports expensive, but its movement works slider crank linkage structure principle , a fixed bottom dead center position , while forging forming, mold drop height is fixed, thus forging a high degree of tolerance, so forgings weight tolerance , good product quality. If large choice of investment . The basic choice of domestic friction press , low prices, its motion principle of rotary motion of the flywheel is converted to screw by screw nut up and down movement , the drop height is not fixed mold and blow energy is not accurate and well -oriented performance , resulting in forging height tolerance big , wrong move , so forging weight tolerance , poor product quality, and therefore , should not be optional .

For more than 400 high-density mold companies to enter the international market

Department of Commerce recently learned from Gaomi , the first two months of this year , the top 20 companies to complete the city's total import and export $ 118,092,000 , an increase of 18.7%. Textiles and garments, electronic products, footwear exports have maintained steady Cross mould  growth , which reached 139.3 percent growth electromechanical products . Up to now , the city developed into more than 400 import and export enterprises , export performance enterprises reached 190 , showing a good momentum of development.
Gaomi seize financial crisis has led some sectors of the industry to re-shuffle the opportunity to give full play to their strengths , take the initiative to strengthen marriage and foreign high-tech industrial sector , expanding exports. Hammer Machinery Technology Co., Ltd. and other high-tech industries and enterprises , and actively adapt to changes in the international market , accelerate export trade , foreign investment, the pace of cross-border operations and other work , and cultivate new growth  points of foreign trade . According to the International Association Secretary-General Luo Baihui mold present, the company produces tire molds and other products , get eight Fortune 500 companies favor, the United States Goodyear , Michelin , Bridgestone and other Japanese tire giant, the world's three high customers fixed supplier , exports continued to rise . Yu Hai footwear and other footwear market south northward to seize business opportunities , increase international market development efforts , production has been in full -load operation state , the market prospect is broad. The city also helped 86 companies to obtain import and export right , the first time in more than 30 companies to promote and export performance , import and export of internationally competitive clusters grew .
Improving product technology content, to build international brands is to enhance competitiveness in international markets , and effective measures to win more market discourse . Currently, the city has two international famous brands and three provincial export brands. Vosges group  electrofusion couplers  of nine independent research and technological achievements , by a group of experts to identify China Textile Association. The group in the Americas , Asia, Europe, the market share of more than 42 %, 33 % and 22% , the formation of a new pattern of diverse support . Silver Eagle fiber can be used to produce banknote paper , pulp specialty pharmaceutical additives , Yonghe auto parts, Bonte radiator , bold tire mold , Vosges photovoltaic power and other high-tech exports have increased considerably.
To further explore the international market , companies take full advantage of the city's well-known organization exhibition platform to promote business and products, find new partners to increase market share. Since last year, has organized more than 30 import and export enterprises to participate in the International Textile Fair in Frankfurt, Germany , Japan ( Osaka ) Export Commodities Fair , Shandong , China , East China Import and Export Fair , more than 20 key import and export enterprises to participate in the 105th and 106th Canton Fair , to further consolidate the traditional market . While the South America, Africa , Russia and other countries and regions as the main direction to explore emerging markets , expanding export markets , products in over 70 countries and regions in the world .
To export enterprises to provide a full range of services , city planning and construction of high-density Sheng Qi clearance logistics parks , logistics parks glue River Port in four major logistics parks, transit stations to build and export trade bridgehead . Sheng Qi logistics park which is a set of export processing , import and export customs clearance , international logistics and distribution and distribution in one of the specialized export processing logistics parks, business scope covers Europe, America, Japan and South Korea more than 10 countries and regions, breaking into the international market for the enterprise created good conditions .
This year , with the coming on stream Vosges motors , heavy machinery and a number of heroic high-tech projects , high-density exports will continue to grow rapidly.